Assistant General Manager/Deputy General Manager - Plant Production - Manufacturing

Position Title: Sr.manager/AGM - Plant Production Location: Dehradun Education & Experience: - Education: B.E./B.Tech in Mechanical / Polymer / Plastics Engineering or equivalent - Minimum 15+ years in Injection Molding operations (automotive preferred), with at least 5 years in a senior leadership role - Machines: Hands-on experience with Windsor & Milacron (100T - 650T) - Technical Expertise: Injection Moulding, Mould Design & Maintenance, Machine Settings, SAP PM Module - Quality Systems: ISO/IATF, 7 QC Tools, FMEA, CAPA, Customer Handling - Project Management: Proven ability to lead automation, cost control, and efficiency improvement projects. Key Competencies: - Strong Communication skills - Knowledge of Injection molding - Team Building and Team Leadership. - Comprehensive functional skills and a result - Conflict Management Job Responsibilities: 1. Leadership & Management: - Lead overall plant technical operations and manage HODs (Production, Tool Room, Maintenance, Quality, etc.) - Drive cross-functional coordination and ensure smooth plant operations - Ensure strong team development and performance tracking of the technical staff 2. Injection Moulding Operations: - Manage end-to-end injection moulding operations (Windsor and Milacron machines: 100T to 650T) - Oversee machine setting, process optimization, parameter setting, and troubleshooting - Ensure consistent production yield, quality output, and minimal downtime 3. Tool Room & Mould Management: - In-depth understanding of mould design, repair, maintenance, and troubleshooting - Guide the tool room team to resolve mould-related issues and optimize tooling performance 4. Quality & Compliance: - Implement and maintain QMS as per automotive industry standards (ISO/TS, IATF) - Conduct quality audits, manage customer complaints and ensure CAPA implementation - Use of 7 QC tools, FMEA, and other quality assurance methodologies - Ensure full compliance with customer audits and certifications 5. Maintenance & Utilities: - Plan and implement AM, PM schedules; monitor performance via SAP PM module - Drive CBM (Condition Based Maintenance) and MP (Maintenance Prevention) initiatives - Analyze downtime and lead CAPA implementation to improve equipment reliability 6. Production Planning & Cost Optimization: - Ensure timely dispatch with full compliance to OTDIF (On-Time Delivery In-Full) - Lead cost reduction through process innovation, automation, and material substitution - Control engineering consumption (power, labour, raw materials) within budget 7. Process Improvement & Automation: - Lead automation projects to enhance efficiency, reduce manpower cost, and eliminate NVA (Non-Value-Added activities) - Conduct ROI analysis and obtain approvals for process improvement projects.