Engineering Head

Role Purpose: To lead Process Engineering and Equipment Maintenance across SMT (Surface Mount Technology) and FATP (Final Assembly, Test & Pack) operations. The role focuses on ensuring process adherence, equipment reliability, high productivity, and continuous improvement in a high-volume EMS manufacturing environment. Key Responsibilities: 1. SMT Process Engineering: - Define, implement, and optimize SMT processes (solder paste printing, pick & place, reflow, AOI) - Drive first-pass yield improvement, defect reduction, and process capability - Implement SPC, PFMEA, DOE for process control and improvement - Ensure line balancing, cycle time optimization, and capacity planning - Lead troubleshooting of SMT defects (tombstoning, bridging, solder issues, etc.) 2. FATP Operations Management: - Oversee Final Assembly, Testing & Packaging operations - Ensure smooth integration of PCBs into final products - Drive functional testing, calibration, burn-in, and quality validation - Improve assembly efficiency, reduce rework, and enhance product reliability - Ensure adherence to customer specifications and compliance standards 3. Equipment Maintenance & Reliability: - Ensure high uptime of SMT lines and FATP equipment - Implement Preventive & Predictive Maintenance (PM/PDM) systems - Manage installation, commissioning, and upgrades of machines - Collaborate with OEMs/vendors for troubleshooting and enhancements - Ensure compliance with safety and regulatory standards 4. New Product Introduction (NPI): - Lead engineering readiness for new product launches - Drive process validation, pilot runs, and line qualification - Work closely with design, quality, and production teams for smooth ramp-up 5. Cross-Functional Collaboration: - Partner with Production, Quality, Supply Chain, and R&D - Drive adherence to defined processes and quality standards - Influence stakeholders for productivity and process improvements 6. Team Leadership & Development: - Lead and mentor SMT and FATP engineering teams - Build technical capability in advanced manufacturing & automation - Drive performance management and skill development initiatives 7. Data-Driven Improvement: - Monitor KPIs using data analytics and ERP systems (SAP preferred) - Analyze yield, downtime, defects, and throughput - Present insights and action plans to senior leadership 8. Documentation & Compliance: - Maintain SOPs, work instructions, and engineering change management - Ensure compliance with ISO 9001, ISO 14001, TPM standards 9. Cost & Efficiency Optimization: - Drive cost reduction through process improvements and waste elimination - Improve cycle time, OEE, and overall productivity - Manage engineering budgets and resource allocation Qualifications: - B.E./B.Tech in Mechanical / Electrical / Electronics - Master's in Engineering / Operations Management (preferred) Experience: - 15 - 20 years - Mandatory hands-on experience in SMT & FATP operations - Exposure to high-volume, automated manufacturing environments Skills & Competencies: - Strong expertise in SMT processes & FATP operations - Knowledge of automation, robotics, and Industry 4.0 practices - Hands-on with SPC, PFMEA, DOE, root cause analysis tools - Strong problem-solving and analytical skills - ERP knowledge (SAP preferred) - Leadership, stakeholder management, and communication skills Certifications (Preferred): - Lean Six Sigma (Green/Black Belt) - TPM Certification - ISO 9001 / ISO 14001 Key Performance Indicators (KPIs): - SMT & FATP equipment uptime (OEE) - First Pass Yield (FPY) & defect reduction - Cycle time and throughput improvement - NPI success and ramp-up efficiency - Compliance & audit performance - Team productivity and retention Note: - Role excludes Industrial Engineering - Strong preference for candidates with end-to-end EMS exposure (SMT to FATP)