Manufacturing Quality Analyst

Description • In-Process Quality Assurance • Perform in-process inspections and verification activities as per Control Plans and SOPs. • Monitor manufacturing processes to ensure compliance with quality standards and specifications. • Ensure proper implementation of quality gates and process controls. • Verify first-piece approval and process setup validation before production release. Product Inspection & Testing • Conduct dimensional, visual, functional, and process audits. • Review inspection and test records for accuracy and compliance. • Ensure calibration status of measuring and testing equipment. • Support product validation and reliability testing activities. Defect Management & Problem Solving • Investigate internal quality issues, line rejections, and process deviations. • Participate in Root Cause Analysis (RCA) using 5 Why, Fishbone, and 8D methodologies. • Implement containment, corrective, and preventive actions. • Verify effectiveness of corrective actions and maintain closure records. Quality Systems & Compliance • Ensure compliance with QMS requirements, work instructions, and standard operating procedures. • Support internal audits, customer audits, and certification audits. • Maintain quality records, inspection reports, and traceability documentation. • Identify and escalate quality risks impacting product conformity. Continuous Improvement • Participate in Kaizen, Lean Manufacturing, Six Sigma, and Cost of Poor Quality (COPQ) reduction projects. • Analyze quality trends and support improvement initiatives. • Drive reduction in defects, rework, scrap, and customer complaints. • Support digitalization and process improvement activities. Cross-Functional Coordination • Coordinate with Production, Manufacturing Engineering, Supplier Quality, and Customer Quality teams. • Support new product introduction (NPI), pilot builds, and production readiness activities. • Participate in daily production and quality review meetings. Required Qualifications • Diploma / Bachelor's Degree in Mechanical, Electrical, Electronics, Production, or Industrial Engineering. • 1 to 3 years of experience in Manufacturing Quality, In-Process Quality, Production Quality, or Quality Assurance. • Freshers with strong quality knowledge may also be considered depending on business requirements. Required Skills • Quality Inspection Techniques • Drawing Interpretation • GD&T Basics • Root Cause Analysis (RCA) • 7 QC Tools • Control Plan & PFMEA Understanding • Problem Solving Methodologies • MS Office and ERP/SAP Knowledge • Quality Documentation & Reporting Preferred Technical Knowledge • Sheet Metal Fabrication • Mechanical Assembly Processes • Electrical Panel Assembly • Wiring and Harness Inspection • Torque Control Processes • Testing and Validation Processes • Measurement Equipment Usage Key Performance Indicators (KPIs) • In-Process Defect Reduction • First Pass Yield (FPY) • Rework and Scrap Reduction • Audit Compliance Score • Quality Issue Closure Time • Process Audit Effectiveness • Customer Complaint Reduction • Adherence to Quality Inspection Plan Preferred Certifications • Six Sigma Yellow Belt / Green Belt • Internal Auditor Training • GD&T Training • Quality Core Tools Awareness Competencies • Attention to Detail • Analytical Thinking • Problem-Solving Ability • Teamwork and Collaboration • Effective Communication • Ownership and Accountability • Continuous Improvement Mindset