Job Description
Mouda unit is undergoing a transformation from being a low utilization, low technology producer of FRP products to high tech centre of Excellence and World Class Foil Manufacturer for global customers. The Cold Mill and associated areas were never utilized to its capacity or potential. Two foil rolling mills have been added and with this, the Unit is planned to reach a rolled volume of 18kT of foil products in next two years. In the above context, the present focus of this position is to bring in a culture change in Cold Mill and other old machinery areas, ramp up the Foil Volumes through stabilization of Rolling Mills processes, establish new customers and products while retaining the FRP volumes as per Plan. Multi-skilling has been introduced in new foil machinery. There is an objective to extend this to Cold Mill and other areas and rationalize manpower in existing lines. Job Challenges: Ramp up of new installations in Foil Twin Chamber furnace, Foil Mills, etc. - To achieve full capacity of foil volumes from the Rolling Mill system Rolling of Light Gauge and Ultra-light gauge foil at Foil Mills - Optimise the pass schedules and rolling practices in the cold mill, foil mills & Roll Grinder to maximize productivity & quality. Standardise processes to get certified for supp lies to global customers in Foil in Bare and Cigarette Laminate segments Training of fresh and existing operatives to operate the new & modified equipments Establish, monitor & control the SMPs for equipment & utilities in Rolling Stream. Introduction of multi-skilling and multi-functioning amongst the operatives Changing the mindset of workforce from obstruction mentality to growth mentality Establishment of World Class Manufacturing Model, ERP, Integrated Quality, Environment & Safety Management systems Reduce cost of production in major areas such as Recovery, Specific Power consumption, Rolling Oil etc. Cater to Marketing needs of reliability and transparency in Production processes Monitor
